Restoring a Garage-Sale Axe


In the summer of 2026, I was at a garage sale in my parent’s neighborhood when a rusty bit of metal caught my eye. Upon further inspection, I found it was a rusty axe with a splintered and rotten handle. The axehead was wedged on by about 10 rusty nails and screws of all shapes and sizes. Quite unfortunately, I didn’t think to snap a picture of it, but I hope this description will suffice. I attempted to pay the owner of the axe for it, but they gave me a pitiful look and refused to take my money.

initial head

Pulling the nails and screws out of the top of the axe was incredibly difficult, due to how rusted everything was. I eventually got everything out, though, and I was left with a rusty axe head. I did my best to clean it up with my stepdad’s bench grinder, but it was too pockmarked for the brushes on the wire wheel to fully penetrate. Thankfully, I had access to a gallon of white vinegar, and so I soaked it for 24 hours. After a quick baking soda neutralization and a wash-down with the hose, I began drying and scraping gunk off of the axehead. I also applied WD-40 to hopefully get rid of any residual water pockets and protect the part from flash-rusting.

cleaned axehead

Soon after this, I got a membership with a makerspace in Boulder, CO, called Solid State Depot. They’re a great community, and if you get a chance to check it out, I highly recommend it. As a first project, I thought it would be neat to take a shot at making an axe handle. Woodworking is an area that I don’t have much experience in and would love to get better at. I called a wood supplier called Urban Forest Mill to see if they had any hardwood pieces that could serve as a handle, and I was in luck. They had a bunch of ash aft-cuts that would be perfect for my use case. I spent $13 for a 1.5”x2”x48” plank, and I have been very pleased with how the wood performs.

I started by weighing the axehead and found it to be 2 lbs. Gemini informed me that such a weight was insufficient for it to be a splitting maul, but it would be perfect as a felling axe, with a length of about 36”. I started with the eye of the axe, roughing it with a bandsaw, following that with a handsaw, and putting on the finishing touches with a chisel and rasp.

Then, I moved on to the handle. I chose a thickness of 0.8” and a width of roughly 1.5”. I began by sketching my design onto the wood with a pencil, and when that looked right, I took it to the bandsaw. Like usual, the bandsaw deflected, but I was able to clean it up with the belt sander afterward.

Finally, I split the eye with the bandsaw, sanded down a wedge, and sanded the handle to a smooth 360 grit.

With the handle now home, I strung it up and applied some sealing oil to it. Finally, I hammered in the wedge and added some screws for good measure. After tying a simple paracord grip, my axe was complete!

finished axe

I love restoring broken and useless things. Perhaps it’s because I don’t like the consumerist culture of instantly buying a new <whatever> the second the current one doesn't work as it should, but it’s also at least partially because it’s such a great reminder of the restoration of my life through the gospel. As the prophet Ezekiel gives utterance from God,

And I will give you a new heart, and a new spirit I will put within you. And I will remove the heart of stone from your flesh and give you a heart of flesh.

— Ezekiel 36:26

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Ezekiel 36:26